One stop solutions for Contract manufacturing and assembly of enclosures, switches, sensors, electro mechanical assemblies and cable assemblies

As a worldwide manufacturer of safety switches, sensors & enclosures, Bernstein has become synonymous with innovation, reliability & value. A wealth of technical expertise has been accumulated over many years ensuring that products are developed to achieve optimum performance with the highest possible quality.

In recent times Bernstein have recognised the continuing trend in the UK towards a "One Stop Solution" for product supply strategies. To support this change, Bernstein have invested heavily in developing its own in-house, "Added Value" manufacturing & assembly capabilities.

Why Outsource?

The sub-contracting or outsourcing of certain in-house processes will deliver the following benefits:

Freeing Capital
The capital investment required to manufacture "in-house" is typically much greater than that required when outsourcing. The capital freed up by outsourcing can be invested more profitably elsewhere in the business, this can typically apply to smaller size companies.

Growth
If the organisation is growing & assembly is outsourced, this growth can be readily absorbed without significant investment in equipment or people.

Latest Technology & Expertise
Outsourcing assembly can also give organisations access to the best solutions & latest technology without the need for direct investment. More importantly, they gain access to manufacturing specialists dedicated to ensuring they meet current legislation.

Competitive Edge
Businesses which harness both internal & external resources are often better equipped to react to changing circumstances or to explore new market opportunities. Concentrating on core activities, they are usually more flexible & responsive, giving them a competitive edge.

Cost Savings
The cost is clearly quantifiable & predictable whereas the internal costs of manufacture are often unknown & rarely monitored.

Direct Benefits

Simplified Resource Process
Less suppliers to control & co-ordinate

Reduced Inventory & Overheads
Less parts to order
Less stock to hold
Less labour required

Shorter lead times achieved
Easier to apply leverage to external suppliers

Supply control made easier
Allows JIT or Kanban control to be implemented Smoothes out peaks in demand.

Manufacturing Environment

ISO 9001:2000
All assembly is carried out in our ISO9001:2000 approved facilities.

How we save you money

Volume Purchase
Because we buy in bulk our basic material costs are less, and the savings are passed on to our customers.

Labour Saving
The assembly process takes place in a "controlled" environment using competent but less technically skilled labour. The assembly is effectively "deskilled"

Value / Cost Engineering
By using our in-house experience and knowledge, we will simplify and rationalise the design, stream line material and labour elements, effectively engineering cost out of the product.

Lower Overheads
Due to manufacturing efficiencies & production volume, overhead costs are extremely low Added Value Contract Manufacturing Contract Assembly

A few examples of the products & services available to our customers

Bernstein - Added Value

Enclosures - Machining, Pre-treatment, finishing, screen printing populating and assembly form part of our added value service. Our philosophy is to do as much (or as little) to meet our customers needs.

Switches & Sensors - Can be pre-wired and/or fitted with virtually any connector, allowing rapid install and "nonelectrican" replacement in service/repair situations. When used in conjunction with splitter box and micro style connectors, it creates the ultimate plug'n play solution - saving you time and money.

Bernstein - Electro Mechanical Assembly

To complete the "one stop shop" strategy, complementary wired assembly solutions are available. Ranging from very simple assemblies to highly complex wiring applications. Procurement of support products is also undertaken, typically CNC punched/formed metal fabrications and PCB boards. Other ancillary "package" products may also be included.

All finished goods are inspected and tested to the exact requirements of our customers.

Bernstein - Cable Assemblies

The manufacturing capability includes wiring harnesses, electric & electronic cable assemblies, multi-core & single conductor products. Utilising any combination of single or multi-core cables, including BS, UL/CSA & VDE approved materials. Encompassing wire sizes from 7/0.2mm through to 120mm & up to 7 core YY.

Our Customer base includes all commercial and industrial sectors, ranging from small family businesses to Multi- National corporations. The variety of industries served includes automotive, white goods, brown goods, heating, lighting, power & catering.

• Discreet Wire Assemblies
• Bespoke Cable Assemblies
• Cable Looms
• Wiring Harnesses
• Electronic Cable Assemblies
• Electrical Cable Assemblies